🔍 Interactive Demo — Sample data only · نسخة تجريبية — بيانات افتراضية فقط · Try clicking around!

Al-Falah Plastics Factory — Riyadh
MA
Dashboard
CAPA
Documents
Audits
Suppliers
Quality Dashboard
لوحة قيادة الجودة
Live · Updated just now
3
Open CAPAs · إجراءات مفتوحة
2
Overdue Actions · متأخرة
94%
On-Time Closure · الإغلاق في الوقت
12
Closed This Quarter · مغلقة هذا الربع
Non-Conformances by Month · حالات عدم المطابقة شهرياً
Feb
Mar
Apr
May
Jun
Jul
↓ 62% reduction since CAPA system implementation · انخفاض ٦٢٪ منذ تطبيق النظام
CAPA Register
سجل الإجراءات التصحيحية والوقائية
IDTitleSourceSeverityOwnerDueStatus
CAPA-2025-014Pipe wall thickness below spec — Line 3Customer ComplaintHighK. Rahman28 JulIn Progress
CAPA-2025-013Incorrect raw material batch usedInternal AuditMediumS. Al-Otaibi25 JulVerification
CAPA-2025-012Calibration overdue — pressure gaugesInternal AuditMediumM. Haroon22 JulOpen
CAPA-2025-011Packaging label mismatch — export orderCustomer ComplaintLowF. Ahmed18 JulClosed
CAPA-2025-010Extruder temperature drift — recurringProcess MonitoringHighK. Rahman15 JulClosed
CAPA-2025-014 · Opened 05 Jul 2025
Pipe wall thickness below specification — Extrusion Line 3
In Progress
Identification
Containment
Root Cause (5-Why)
4
Corrective Action
5
Verification
6
Closure
Root Cause (5-Why Analysis)
Die temperature controller drift due to missed preventive maintenance — PM schedule not linked to production calendar
Corrective Action
Integrate PM schedule into production planning system; add automated die temperature alarm at ±3°C tolerance
Containment Action
100% wall thickness inspection on Line 3 output; 340m of non-conforming pipe quarantined
Effectiveness Check Due
30 days post-implementation — SPC data review on wall thickness Cpk
💡 In the full system: automatic email reminders, approval workflows, linked documents, and audit trail — fully integrated with Microsoft 365.
Document Control
ضبط الوثائق
42 controlled documents
Quality Manual — دليل الجودة
Approved · Owner: Quality Manager · Next review: Jan 2026
Rev 7
SOP-EXT-001 Extrusion Line Start-Up — إجراء تشغيل خط البثق
Approved · Owner: Production Manager · Bilingual AR/EN
Rev 4
WI-QC-012 Wall Thickness Measurement — تعليمات قياس سماكة الجدار
Under Review · Linked to CAPA-2025-014
Draft 5
FRM-HR-003 Training Record Form — نموذج سجل التدريب
Approved · Auto-linked to employee records
Rev 2
💡 Full version: automatic revision control, approval routing, read-and-understood tracking, and expiry alerts.
Audit Management
إدارة التدقيق
2026 Programme · 8 audits planned
AuditAreaAuditorDateFindingsStatus
IA-2026-04Production — ExtrusionM. Haroon12 AugScheduled
IA-2026-03Warehouse & DespatchS. Al-Otaibi02 Jul2 minorFindings Open
IA-2026-02Purchasing & SuppliersK. Rahman15 May1 minorClosed
IA-2026-01Quality Control LabM. Haroon20 Mar0Closed
💡 Full version: audit checklists per ISO 9001 clause, findings auto-create CAPAs, and certification-ready reports.
Supplier Quality
جودة الموردين
14 approved suppliers
SupplierMaterialScoreLast DeliveryNCRs (12m)Rating
Gulf Polymers Co.HDPE Resin96%14 Jul0A — Preferred
Saudi MasterbatchColour Masterbatch91%10 Jul1A — Preferred
Al-Noor PackagingPackaging Materials84%08 Jul2B — Approved
EastCoast AdditivesUV Stabilisers71%25 Jun4C — Conditional
💡 Full version: automatic scoring from incoming inspection data, supplier portals, and corrective action requests.
New CAPA — إجراء تصحيحي جديد

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